Iran Khodro Pars. Service Manual — part 9

134

5

B) Charging battery by charger

You should first dismantle the battery. Do

as follows:

-Disconnect negative cable first.

-Then disconnect positive cable;

-Then disconnect the clamp of the battery

and dismantle the battery from vehicle-

Take the battery to the battery service

center to be inspected by a pertinent

expert. Please note followings:

-Check the battery poles and clamps of the

battery cables to be clean. Open them and

clean the sulfated residue on the cables.

-Never disconnect the cables from battery

when the engine is running.

-Never charge the battery without

disconnecting the cables.

-When the vehicle is not going to work

for long period (one month or more),

disconnect the battery cables.

CAUTION

Final voltage of the 12 volt charged

battery will be equal to 14.10 -14.40.

-Ensure the voltage of both battery to

be same (12 Volt) when using auxiliary

battery. Both connection cables

should have insulated clamps suitable

for using with 12 Volt batteries.

-If you are not going to use your

vehicle for a long time, disconnect the

battery cables. Charge the battery

every 4 months.

-Since the vehicle start is 12 Volt, if you

use a 24 Volt battery or two 12 Volt

battery, your vehicle’s electrical systems

will be damages. So be sure you use a

12 Volt battery as auxiliary battery.

The positive cable shoe (red cable)

must be always connected to the

positive pole of the battery .To avoid

the damage to the alternator avoid

disconnecting it from the battery.

BATTERY CARE & MAINTENANCE

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5

BATTERY CARE & MAINTENANCE

WARNING

In normal situation, batteries produce

flammable Hydrogen gas which may

cause explosion and serious injuries.

Keep flames and sparks away from

the engine compartment.

-Be careful when working near the

moving parts of the engine.

-Use flashlight and/or similar lighting

device in dark and never use matches

and/or lighter.

-To switch on the engine by battery to

battery method do in the mentioned

order, otherwise it may cause firing,

explosion and/or other damages to

the vehicle.

-Keep the battery away from children.

CAUTION

In case of disconnecting or changing the
battery and E.C.U, the vehicle's engine
should be adjusted in one of the authorized
dealer of Iran Khodro by pertinent turner.
Never start your machine if the battery
appears to be frozen.
Make sure the voltage of both batteries
to be equal (12 V). Leads should have
insulated clamps which are suitable for
being used with 12 Volt batteries.
Do not disconnect the cables of the flat
battery during jump start.
Never connect the positive (+) terminal
of the battery to the negative (-) terminal.
Make sure to keep the jump leads away
from moving parts of the engine.
Do not install non-standard electrical
accessories to your vehicle. This may
cause damages to your vehicle's
electrical system and battery which are
not covered by Guarantee.
Your vehicle should not be started by
pushing. This starting method could result
in cam belt and serious damages to your
vehicles electronic systems which are not
covered by Guarantee.

Battery Care & Maintenance

A) Always keep the battery case clean.

B) To prevent the poles from becoming

sulfated, cover them in industrial Vaseline

or grease.

C) The electrolyte level in the battery

should always be kept the same.

To do that, the battery electrolyte level

should be checked at least once every

15 days and if the level drops, to recover

it by adding only distilled water. Addition

of other liquids such as industrial water,

sulfuric acid and…. will inflict irrecoverable

damage to the battery. If in this case, water

evaporation volume is more than it should

be, the vehicle should be taken to an

authorized representative to be checked.

In addition, prevent the battery cells from

being left without electrolyte.

Since its negative plates will synthesize with

the oxygen in the air in a short time and the

positive plates will also become sulfated and

ultimately the battery will become useless.

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5

BATTERY CARE & MAINTENANCE

Battery Safety Tips

-Do not bang on the battery poles.

-Prevent short-circuiting of the positive

and negative poles with each other.

-Never charge the battery more than the

permissible level, since it will damage

the battery panels and reduce battery

performance and life.

- Ensure the holes made on the battery

cover bolt are open otherwise the battery

will explode due to the accumulation of

gases produced.

- The battery in its place should be tightly

installed since strong blows and jolts will

damage it.

- Do not keep a charged battery under any

circumstances since the battery plates will

become sulfated and the battery useless.

- Since producing sparks or bringing

flames near the battery will cause battery

explosion (due to the hydrogen and oxygen

produced), producing such conditions

should seriously be refrained from.

- It is recommended not to add any chemical

stuff such as battery tablets, battery vitamins

and... to the battery's electrolyte.

- To prevent risk of short circuits, when

installing the battery on the vehicle, first

connect the positive pole's cable and then

the negative pole's cable and when taking

the battery out, do this in reverse order (first

the negative cable, then the positive cable).

- Ensure that the vehicle alternator and

voltage regulator are working properly.

- Do not add additional electrical equipment

to the vehicle without considering the

battery capacity.

- If according to the authorized representative's

technical expert's opinion, the battery has not

been used properly, or propre service and

maintenance for it has not been done or

battery breakdown is due to a long period of

inaction and non-usage, the vehicle battery

will not be eligible under the guarantee.

WARNING

Over usage of the battery may cause

firing in vehicle. So insure the electrolyte

level to be above minimum line.

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5

*If equipped

HANDLING METHOD IN CASE OF GAS LEAKAGE

Handling Method in Case of Gas Leakage*

Although numerous safety precautions

have been taken into account within the

gas system, it is still important to bear in

mind the following points:

-Inspect everyday your car for gas leakage.

- Any gas leakage from high pressure fittings

and in the trunk will be conveyed towards

exterior by the flexible ventilation hose.

- If you park in closed space with no

ventilation possibility, it is advised to close

the valve on top of the container.

-In case of leakage and gas odor from the

trunk or interior, switch to gasoline and

close the top lid of the container. Contact

the authorized workshop to fix defect.

WARNING

- Any repair work such as changing

or fixing the container's top valve or

servicing the regulator should only be

carried out by skilled personnel approved

by the manufacturing company and

within the authorized workshop.

- Also since the container and

regulator are traceable components,

therefore any repair or change must

be duly registered in the associated

maintenance identification card.

- Any manipulation and fixing of the gas

system by unauthorized individuals,

would be considered a breach from

the conditions of the guarantee and

repair should only be carried out by

authorized workshops.

139

TECHNICAL DATA

6

VEHICL SPECIFICATION PLATE . . . . . . . . .138

DIMENSION . . . . . . . . . . . . . . . . ... 139

ENGINE TECHNICAL DATA . . . . . . . . . . .140

CAPACITIES . . . . . . . . . . . . . . . . .. 141

WEIGHTS . . . . . . . . . . . . . . . . . ... 142

ANTI-POLLUTION SYSTEM . . . . . . . . . . .143

140

6

VEHICLE SPECIFICATION PLATE

1- The specification plate consists

of followings:

- Engine number.

- Chassis number.

- Color number.

- Model.

2- Engine number plate

NOTE

Please mention all referred information

in specification plate along with other

information regarding the owner, date

of delivery and Distance made by the

vehicle in all your correspondence with

IRAN KHODRO or other associations.

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6

DIMENSION

142

6

TECHNICAL INFORMATION OF THE ENGINES

Engine Specification

XU7JP4L3

TU5JP4L4

XUM

Engine serial number

XU7JP4L3

TU5JP4L4

XUM

Volume of cylinder

1761 (cm3)

1587 (cm3)

1905 (cm3)

Diameter & course of the
piston

83 X 81.4 (mm)

78.5 X 82 (mm)

83×88 (mm)

Proportional compression

9.3 : 1

10.5 : 1

10/2: 1

Minimum fuel Octane

95

95

95

Maximum engine power

100hp at 6000 (rpm)

108 hp at 5600 (rpm)

105 hp at 5500 (rpm)

Maximum moment

153 NM at 3000 (rpm)

142 NM at 4000 (rpm)

154 NM at 3750 (rpm)

Normal Gear box

BE3, 5 gears + reverse gear

BE4, 5 gears + reverse gear

BE3 5 gears + 1 rear gear

Automatic Gear box

--------

AL4 + 4 gears

--

Type of Fuel Injection

Multipoint Fuel Injection
System

Multipoint Fuel Injection

System

Multipoint Fuel Injection
System

Steering wheel

Shoulder type radius of
turning (meter)…5.5

Shoulder type

radius of turning

(meter)5.5

Vehicle Wheel radius
(m) . ….5/5

Brakes

Front: Disc type with 2
shields Back: Bowl type

Front: Disc type with 2
shields Back: Bowl type

Front. . Disk (two-
layer)

Maximum speed of the car 183 ( Km/h )

190 (Km/h) Manual gearbox

187 (Km/h) Automatic gearbox

190 (Km/h)

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6

CAPACITIES

*It's recommended to use the approved brands and packages, offered by the Isaco.

Advises for fuel consumption

To decrease the fuel consumption and achieving minimum fuel consumption, note followings:
1-Ensure intactness of the engine by periodical inspection and maintenance (on time replacement
of the air filter).
2-Use suitable tires (as per user manual) and check the air pressure of the tires.
3-Drive relaxed and avoid unnecessary accelerating and braking.
4-Avoid driving with high speed on road.
5-Do not carry excess loading
6-Switch off vehicle in long period stops.
7-Plan your intercity trip to avoid heavy traffic hours and paths
8-Park the vehicle in suitable places in various seasons (roofed, shadow).
9-Use suitable low gear during driving in downgrade roads, without pressing accelerator.

Parts of the car

Type of consumable

materials

Level of Quality

Engine oil (petrol type)
XU7 JPL3 , XUM

10W40

20W50*

API - SL / SJ

Normal Gear box oil

75W80

API GL5

Hydraulic steering wheel oil

( ATF )

DEXRON II-D

Brake oil

DOT 4

window washing solution Isopropanol solution

Mixing ratio of 17 to

83 glass washer/water

(Summer)

Mixing ratio of 44 to 56

glass washer/water (Winter)

Anti freezing liquid

Ethylene Glycole liquid

(Mixing ratio of 46 to 54

anti-freeze and water).

Type of oil and consumptive materials:**

Capacities

-In case of using 20W50/SL/SJ oil, changing of the oil must be done at 10000 km.

Petrol:

The usable petrol in this vehicle is the super petrol without plumb

with octane 95. If any petrol other than above petrol , is used, there

will be possibilities of damage and demolition in interior parts of

the engine due to effect of hammering and self-consuming.

Fuel tank’s volume

Gas (CNG)

75 Lit.

Gasoline

66 Lit.

Capacity of rear trunk (Cubic decimeters)

470

Tire

Dimensions:

185 / 65 R 14 or 195 / 60 R15

Front and back tire air

pressure (Inside the city)

29 (psi) 2 (bar)

Front and back

tire air pressure

(Outside the city)

30.5 (psi) 2.1 ( bar )

Capacity of

consumable

materials

(In litters)

Motor oil without filter 4.40

Motor oil with filter

4.75

Normal Gear box oil

1.9

Cooling system liquid 7.4
Fuel tank

66

Front glass cleaner

container:

2.7

144

6

WEIGHTS

Engine Type
conditions

Gasoline (L3)

Manual Gearbox

TU5

Manual Gearbox

XUM Engine with

manual gearbox

Bi-fuel engine

With 75 lit. gas cylinder

XU7PL3(BE3)

TU5JP4L4(BE4)

XUM engine

Approx.Net Vehicle weight(without

passenger & Auxiliary equipments;

with a full tank)

1165

1185

1153

1238

Maximum Total weight; with passenger

& load

1580

1580

1580

1673

Maximum load on Front Axel

900

900

900

----------

Maximum load on Rear Axel

810

810

810

----------

145

6

ANTI-POLLUTION SYSTEM

Pollution Control System

Your vehicle is equiped with pollution

control system in regard of vehicle

polluting material.

Catalytic Converter:

Catalytic converter or Catalyst is used to

react on exhausting pollutant to produce

least pollution gases. Lead is of the most

important factor in breaking or damaging

catalyst. So it is necessary to use lead

free gasoline.

CAUTION

-Usage of leaded petrol, damages

the vehicle engine.

-Ensure that only standard liquid is

mixed with the fuel.

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7

INDEX

A

Adjusting Safety Belts 38

Adjusting The Steering Wheel 86

Air Bag 73

Air Pressure Of The Tires 88

Anti Pinch System 31

Anti Theft Security System(Immobilizer)

13

Anti-Lock braking System(ABS) 68

B

Battery Care & Maintenance 132

Battery Safety Tips 134

Battery To Battery Connection 131

Brake System 102

C

Capacities 141

Changing The Battery 104

Changing The Lamps 115

Changing The Wheels 112

Charging Battery 131

Checking The Coolant 101

Checking The Motor Oil Level 99

CNG Parts 66

Child Safety 38

CNG System Engine Compartment 66

Controls 10

Conversion From Gas To Gasoline 93

Conversion From Gasoline To Gas 93

D

Demisting 63

Digital Display Screen Guide 85

Digital instrument Panel 77

Dimensions 139

Disconnection Of Battery 104

Driving & Environment 90

E

Electric Side Glass Lifter 29

Engine Compartment 98

Extinguisher 42

F

Filling Of Glass Cleaner Container 100

Folding Exterior Mirror (electrical) 41

Front Ash Tray 72

Fuel Conversion Key* 92

Fuel Filler Flap 27

Fuses 117

G

Glass Cleaner & Windshield Wipers 14

H

Handling Method In Case Of Gas Leakage 135

Heating / Ventilation 16

Hydraulic Steering Wheel 103

I

Ignition Switch 13

Intelligent Speed Control System 20

Intelligent Windscreen switches 31

Interior Equipment 71

Introducing CNG Fueling System Placed

In Trunk Lid 67

L

Locking & Unlocking of The Doors 24

Locking / Unlocking Of The Doors 13

Locking/Unlocking of the Engine Cover Door

28

M

Maintenance Of The Car 96

Maintenance Of The Vehicle's natural

leather 108

Manual Brake 87

Manual Gear Box 87

Mirrors 40,18

Mobile Hands free* 48

149

7

INDEX

O

Opening the Fuel Filler Flap In Emergency

situation 27

P

Pollution Control system 143

Puncture 114

R

Rear Ash Tray 72

Recommendations For Washing The

Vehicle 105

Releasing Of The Lock For Steering Wheel 86

Reserve Gear Warning System 47

Routine Services 97

S

Safety Of The Road 91

Safety Of The Vehicle 91

Saving In Fuel Consumption 89

Seat Belts Safety Tips 37

Seats 33

Starting The Engine On CNG Mode 92

Starting and Driving 86

T

Technical Information of The Engine 140

The Clock 57

The Method Of Renewing The Permit

Sticker For Fuelling The Vehicle 94

Transporting The Vehicle 110

Tread wear Indicator 114

V

Vehicle Specification Plate 138

Vehicle Transport 110

W

Warning Lamps 82

Weights 142

Winter Precaution 91